Deburring and radiusing eliminate edge defects, minimize stress risers and contribute to better mesh and lower operating noise between individual components. Failure to remove burrs can result in quality issues or potential breakdowns later — often at great expense.

Jan 1, 2005 · Gear deburring is a process that has changed substantially over the past 10 years. There have been advancements in the types of tools used for deburring operations and the development of “wet” machines, automatic load and unload, automatic part transfer and turnover, and vision systems for part identification, etc.

Jul 2, 2020 · The two main methods of gear deburring are abrasive brushing and grinding. In general brushing a gear is preferred over other methods due to their creation of less grit that can get in between the gear teeth, a much longer tool life than something like a grinding wheel, and less strenuous setups.

May 10, 2024 · Deburring is the method of removing unwanted burrs—tiny, often sharp, imperfections—from machined parts. These burrs can result from various manufacturing processes like CNC machining, plasma cutting, or casting. If left untreated, burrs can compromise part functionality, aesthetics, and safety. Exploring Deburring Techniques and Challenges.

Aug 22, 2023 · Get a comprehensive understanding of deburring with our guide to types, principles, removal methods, and avoidance measures. Discover expert tips for perfect results.

Oct 1, 2006 · Common methods overlap somewhat in their burrremoval capabilities, but they vary in equipment cost, speed, and shop flexibility, meaning there’s often no clearcut choice for a job. For gear deburring, for example, “there are a variety of approaches that work well,” says Gillespie.

Feb 1, 2004 · Many times two steps are used, where a deburring tool removes the heavy and variable burr presenting a common sharp edge to the bush that can produce consistent results time and time again.

Such materials are prime candidates for brush deburring, as are "green" gears. Which Bliush Should You Use? When selecting the proper brush for a particu-lar application, first keep in mind the type of gear tooth to be deburred. The type of gear will deter-mine how to set up the brush.

Designers and builders of gear deburring machinery, back spotfacing machinery, custom machinery and the automation of this equipment. We also offer a complete line of grinding wheels and air motors for deburring and cutters and arbors for back spotfacing.

Mar 16, 2021 · Burr removal and edge prep are important processes performed during the manufacture of gears. These processes improve the quality, performance and reliability of the gears. Learn more about some best practices for gear deburring.